Table of Contents
Overview
This case study examines how a manufacturer achieved more stable delivery performance despite significant order fluctuations through compact SMT implementation.
Challenge: Order fluctuations causing delivery instability
Solution: Compact SMT line with flexible capacity
Result: 95% on-time delivery rate
The Challenge
- Unpredictable order volumes from customers
- Large equipment unable to scale down for small orders
- High overtime costs during peak periods
- Delivery delays affecting customer relationships
The Solution
- Scalable Configuration: Equipment that can run efficiently at various volumes
- Quick Capacity Adjustment: Ability to scale production up or down
- Buffer Inventory: Strategic component stocking
- Flexible Scheduling: Better production planning
Results and Benefits
95%
On-Time Delivery
40%
Cost Reduction
60%
Less Overtime