Resources / Case Studies

Overview

This case study examines how a manufacturer achieved more stable delivery performance despite significant order fluctuations through compact SMT implementation.

Challenge: Order fluctuations causing delivery instability

Solution: Compact SMT line with flexible capacity

Result: 95% on-time delivery rate

The Challenge

  • Unpredictable order volumes from customers
  • Large equipment unable to scale down for small orders
  • High overtime costs during peak periods
  • Delivery delays affecting customer relationships

The Solution

  • Scalable Configuration: Equipment that can run efficiently at various volumes
  • Quick Capacity Adjustment: Ability to scale production up or down
  • Buffer Inventory: Strategic component stocking
  • Flexible Scheduling: Better production planning

Results and Benefits

95% On-Time Delivery
40% Cost Reduction
60% Less Overtime